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Eqiblyfraup

05 Feb 2025 - 12:45 am

Balanset-1A: Equilibrado hecho sencillo y generalizado

El desequilibrio del rotor es un común causa de equipamiento fallas, solo superadas por el desgaste de los rodamientos en frecuencia. El desequilibrio puede surgir de cargas operativas . Si bien reemplazar los rodamientos suele ser la única solución para el desgaste, el desequilibrio del rotor se puede corregir en el sitio mediante el equilibrado, un procedimiento relacionado con la sintonización de vibraciones de equipos de rotor .

Tradicionalmente, este proceso necesario integral y costosos analizadores de vibraciones operados por altamente cualificado especialistas. Sin embargo, Vibromera ha desarrollado el Balanset-1A, un dispositivo diseñado para simplificar el balanceo del rotor en el sitio, haciéndolo accesible incluso para el personal con capacitación mínima, que incluye equipos de servicio .

La filosofía central de Balanset-1A es simple: el balanceo del rotor debe ser alcanzable en el sitio, por cualquier persona, sin profundo conocimiento y sin exorbitante costos. En lugar de ser una función secundaria de un complejo analizador de vibraciones, el equilibrio es el enfoque principal de Balanset-1A. Si bien incluye un básico analizador de señales de vibración incorporado para detectar desequilibrios y otros básico defectos, su objetivo principal es simplificado y conveniente equilibrio.

Este enfoque proporciona sustancial ventajas. Balanset-1A está diseñado para la simplicidad , permitir a los usuarios rápida y eficazmente elimine el desequilibrio del rotor. Esto facilidad de uso habilita personal operativo para tomar pasos activos en el mantenimiento de la funcionalidad del equipo.

Además, Vibromera ha fabricado el Balanset-1A excepcionalmente asequible. Con un precio justo €1751 , ofrece excelente relación calidad-precio, especialmente considerando el paquete completo.

El paquete completo incluye:

Unidad de medida: El corazón del sistema, procesamiento datos del sensor y guiando el proceso de equilibrado.
Dos sensores de vibración: Ellos con precisión capture las características vibratorias del rotor.
Sensor óptico (tacómetro láser): Utilizado para medir velocidad rotatoria y conteo de fases .
Soporte magnético: Proporciona confiable y versátil montaje de sensores.
Balanzas electrónicas: Necesario para exacto ajuste de peso durante el equilibrado.
Programas Informáticos: Fácil de usar el software acompaña el proceso de equilibrio y proporciona detallado informes.
Maletín de transporte: Asegura seguro y conveniente transporte de todo el sistema.


Con este paquete completo, los usuarios tienen todo lo necesario para realizar equilibrios de un solo plano y de dos planos nada más sacarlo de la caja . Esto elimina la necesidad de compre piezas adicionales y simplifica el proceso de configuración.

En conclusión, el Balanset-1A representa un importante un paso adelante para equilibrar el rotor sencillo . Con énfasis en la facilidad de uso y ofreciendo un integral y económico solución, Vibromera empodera equipos de mantenimiento para eliminar eficazmente el desequilibrio del rotor, mejorando en última instancia confiabilidad del equipo y reduciendo el tiempo de inactividad. El Balanset-1A demuestra que con el necesario herramientas, incluso complejo se pueden realizar tareas de mantenimiento fácil y comprensible para todos .



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Nuestro sitio web acerca de Papel de la inteligencia artificial en el futuro del mantenimiento
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Equilibraglirm

09 Dec 2024 - 10:51 pm

Instrumento para el Balanceo de Rotores Balanset-1A: Herramientas de Balanceo para Actividades de Mantenimiento y Reparación



El Balanset-1A de Vibromera es un dispositivo innovador diseñado específicamente para el balanceo de rotores en diversas aplicaciones industriales. Este instrumento no solo mejora la eficiencia operativa, sino que también prolonga la vida útil de los equipos al reducir el desgaste y las vibraciones.



Proceso de Balanceo con Balanset-1A



El proceso de balanceo de rotors utilizando el Balanset-1A incluye varios pasos clave, desde la preparación del equipo hasta la instalación de los pesos correctivos. A continuación, se describen estos pasos de manera detallada.



Preparación del Equipo



Para comenzar, se deben instalar los sensores de vibración perpendicularmente al eje de rotación del rotor. Un tacómetro láser se fija en un soporte magnético, apuntando hacia una cinta reflectante colocada en la polea. Luego, se conectan los sensores al dispositivo y se vincula el Balanset-1A a una computadora portátil a través de USB. Finalmente, se abre el software Balanset y se selecciona el modo de balanceo en dos planos.







Medición Inicial de Vibración



Antes de iniciar el balanceo, es crucial pesar un peso de prueba y registrar su masa y radio de instalación. Luego, se activa el rotor y se mide el nivel inicial de vibración para determinar la amplitud y fase del desbalance inicial.



Balanceo en el Primer Plano



El siguiente paso es colocar el peso de prueba en el primer plano de balanceo, que corresponde a la ubicación del primer sensor. Se vuelve a activar el rotor para medir el nivel de vibración. Es vital que la amplitud o fase cambien al menos un 20%, lo que indica que el desbalance se ha corregido parcialmente.







Balanceo en el Segundo Plano



A continuación, se traslada el peso de prueba al segundo plano (donde se encuentra el segundo sensor) y se repite la activación del rotor para realizar una nueva medición. Estos datos permiten que el software calcule la ubicación y el peso exactos de los pesos correctivos necesarios.







Corrección del Desbalance



Basándose en los datos obtenidos, el software Balanset sugiere los pesos correctivos y los ángulos de instalación para ambos planos. Se quita el peso de prueba y se preparan los pesos correctivos según las recomendaciones del programa. Estos se instalan en el ángulo adecuado en dirección de rotación del rotor desde la posición inicial del peso de prueba.







Verificación y Finalización del Balanceo



Finalmente, se activa el rotor para una verificación final del balanceo. Si la vibración ha disminuido a un nivel aceptable, el proceso se considera completo. Si es necesario realizar más correcciones, el programa indicará dónde y cuánto peso adicional instalar.







Ventajas del Balanset-1A





Compacto y Portátil: Su diseño permite un fácil transporte, ideal para trabajos en el campo o en plantas industriales.

Software Intuitivo: El software ofrece un interfaz fácil de usar con instrucciones paso a paso.

Alta Precisión: Con una precisión de hasta ±1° en fase y ±5% en vibración, es ideal para tareas críticas.

Funcionalidad Múltiple: Combina las funciones de un vibrómetro y un dispositivo de balanceo.

Soporte para Balanceo Serial: Perfecto para líneas de producción que requieren balanceo regular.

Garantía de Calidad: El dispositivo incluye un año de garantía y soporte técnico.





Conclusión



El Balanset-1A se presenta como una herramienta esencial para las actividades de mantenimiento y reparación en industrias que dependen de la eficiencia y el rendimiento óptimo de sus equipos rotativos. Con su tecnología avanzada y facilidad de uso, este instrumento no solo mejora la calidad del trabajo, sino que también proporciona un retorno de inversión significativo al reducir costos de mantenimiento y prolongar la vida útil de los equipos.



Para más información, visite el sitio web oficial de Vibromera.

Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/4kzPLtBpRds?si=tgbvrg6qq1L7zur3

Compra en Amazon: analisis de vibraciones Nuestra pagina sobre equilibrado de rotores de turbinas

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